Day 1: Wednesday, July 8
KEYNOTE
9:00 am - 10:00 am
FiT International: German Parts Cleaning Association Opens Up to International Players
Speakers: Gerhard Koblenzer & Michael Flaemmich | LPW Reinigungssysteme, VACOM Montana, FiT
The German Parts Cleaning Association (FiT) bridges the gap between industrial cleaning research and practical application. By pooling expertise across technical committees—covering chemistry, equipment, and process control—FiT helps suppliers and operators design optimized cleaning workflows. Traditionally focused on Central Europe, FiT is now expanding internationally. This session introduces FiT’s latest technical publications and outlines a new roadmap for the US community to join, contribute to, and benefit from this global network.
Module 1: Advances in Aqueous Cleaning
10:00 am – 10:30 am
CIP Detergents and pH: To Hazmat or not to Hazmat
Speaker: Michael Moussourakis | Alconox
This session reviews fundamental cleaning concepts, chemistry, and detergency, with a primary focus on automated Clean-In-Place (CIP) methods. We will examine the nature of aqueous detergents, including surfactant types and related chemistries, while outlining their respective pros and cons.
A "lifestyle approach" to cleaning validation is presented, emphasizing critical pre- and post-cleaning procedures—from initial setup to long-term best practices following the final rinse. Finally, a case study on the automated cleaning validation of a dermatological product will illustrate residue detection methods for both product and detergent.
Networking Break
10:30 am - 11:00 am
11:00 am - 11:30 am
Evolution of Aqueous Cleaning Technology To Meet Today's Ever-Changing Manufacturing Requirements
Speaker: Chuck Sexton| Mid-America Cleaning Technologies
Modifications in parts cleaning processes generally affect the required performance results and cleanliness levels. Throw in typical EH&S concerns for the chemistry applied (including personnel safety, restrictions on air emissions, waste discharge/disposal compliance, etc.) and you soon find that the manufacturing performance and operational costs are directly related to all of these items. Aqueous cleaning technologies have evolved to meet the new demands for contaminants and substrates ranging from water-soluble coolants removed from mild steel, to burned-on carbon smut removed from aluminum.
11:30 am - 12:00 pm
Emerging of Precision Cleaning with Aqueous Cleaning processes
Speaker: Vishwanatha Aithal | Vps Technology India Pvt Ltd
While precision cleaning once relied on CFC-based solvents, modern aqueous processes now match or exceed solvent performance in safety, economics, and efficiency. This presentation challenges the "solvent-only" myth through diverse case studies, including the removal of chlorinated machining oils and buffing compounds, as well as stain-free cleaning for ophthalmic lenses and PVD coating masks.
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Key technical highlights include preventing cobalt leaching in cutting tools and the critical role of water quality and wastewater management. While alternative solvents face challenges with health hazards and distillation inconsistency, aqueous systems offer a stable, sustainable, and highly tailorable solution for today’s most stringent industrial requirements.
12:00 pm - 12:30 pm
Choosing a Cleaning Process: Aqueous or Solvent?
Speaker: Joe McChesney | Mid-America Cleaning Technologies
When it comes to elevating your industrial cleanliness protocols, one cannot overstate the critical choice between aqueous and solvent-based systems. Each presents a distinct set of attributes, deeply rooted in chemical principles and tailored operational frameworks.
This presentation will provide an up-to-date comprehensive evaluation of various new cleaning processes available today, containing accurate information to provide the audience with a better understanding of their future options to meet production and environmental compliance requirements. Choosing an appropriate cleaning approach extends beyond achieving immediate results; it involves ensuring consistency with long-term goals and managing costs efficiently.
Lunch and Exhibits
12:30 pm - 1:30 pm
Module 2: Solvent Cleaning Processes
1:30 pm - 2:00 pm
Collaborating to Replace 3M Novec 72DA for Cleaning Implantable Medical Devices
Speakers: Beth Bivins & Brandon Fogg |KYZEN, Arthrex Manufacturing
This presentation will focus on the collaboration between cleaning agent supplier and end user to replace 3M Novec 72DA for cleaning implantable medical devices. We will describe multiple cleaning trials at the supplier, assistance in equipment startup, the validation activity taking place for qualification at Arthrex, including interaction with EHS and Supply Chain to effectively move the qualification process in an efficient manner.
2:00 pm - 2:30 pm
Advances in Co-Solvent Vapor Degreasing for Electronics and other Industries
Speaker: Jonathan Tomassetti| Inventec Performance Chemicals
As the electronics industry faces intensifying demands for miniaturization and high-frequency performance, contamination control is shifting back toward advanced solvent technologies. This session examines the evolution of vapor degreasing as a critical solution for defluxing high-density assemblies where traditional aqueous systems often face physical limitations. Attendees will gain insights into next-generation, EPA-compliant fluorinated solvents and co-solvent systems that are now being adopted across the aerospace, medical, and optics industries as older brominated solvents face global bans.
2:30 pm - 3:00 pm
Pulsating Pressure Process (Tripple P) or Cyclic Nucleation
Speaker: Olaf Tessarzyk | JCOM-Import
Case Study: How can a manufacturer move from 18 manual operators to a single automated shift? This session examines a pacemaker component manufacturer that replaced a high-waste manual process with a state-of-the-art hybrid system. By combining a closed-loop vacuum degreaser (modified alcohol) with an intricate aqueous cycle, the facility tackled heavy forming oils and carbon residue that previously caused a 30% rework rate.
Key Highlights:
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Drastic ROI: Labor was reduced from 18 people to one part-time operator, achieving full system amortization in under a year.
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Superior Quality: Rejection rates plummeted from 30% to less than 0.5%.
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Sustainability: Advanced re-distillation allows solvents to last 2–3 years, while DI water is regenerated internally for up to 3 months of use.
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The Hybrid Advantage: Learn why a "solvent vs. aqueous" debate is often the wrong approach—and why a holistic, dual-technology solution is the key to automating critical precision parts.
Networking Break
3:00 pm - 3:30 pm
Module 3: Cleaning Standards and Regulations
3:30 pm - 4:00 pm
High-Purity Cleaning Systems as a Quality Gate in a Clean Production
Speaker: Gerhard Koblenzer | LPW Reinigungssysteme GmbH
Integrating fine and ultra-fine cleaning into controlled environments presents unique challenges for process owners and system integrators alike. This presentation uses a practical case study to illustrate how LPW develops high-purity systems for the seamless transfer of materials between upstream processes and cleanroom environments.
This session will examine the critical interface between "gray areas" and cleanrooms, the technical requirements for extreme component cleanliness, and the complexities of automated process monitoring. Finally, we highlight the necessity of co-engineering and employee qualification, demonstrating that even the most advanced automation requires proper training to succeed in a clean production cycle.
4:00 pm - 4:30 pm
PFAS in Cleaning Solutions: Regulatory Perspectives, Detection Methods, and Safer Alternatives
Speaker: Mohamed El Amine Belhadi | INVENTEC Performance Chemicals US
Per- and polyfluoroalkyl substances (PFAS), often called "forever chemicals," face increasing scrutiny due to environmental and health concerns. This presentation examines the shifting PFAS landscape from both U.S. and European regulatory perspectives, highlighting their common presence in commercial cleaning formulations. We will explore current analytical detection methods alongside actionable strategies for reducing or eliminating these substances through alternative "green" formulations. This session serves as a guide for manufacturers and regulators seeking to transition toward safer, more sustainable cleaning solutions that remain compliant with evolving global guidelines.
4:30 pm - 5:00 pm
Efficient and validated cleaning for the MedTech industry
Speaker: Wesley Gensch | Ecoclean, Inc.
The medical device industry faces intensifying pressure to meet MDR regulations for complex instruments and implants, particularly those with capillaries or additive-manufactured structures. While traditional atmospheric cleaning often fails to reach internal features, this presentation explores how Pulse Pressure Cleaning (PPC) technology ensures complete internal cleaning and passivation.
This session will examine the differing requirements for in-process versus final cleaning and discuss the critical role of documentation and validation in meeting regulatory expectations. Attendees will gain actionable insights into re-evaluating existing lines to improve product quality and ensure compliance for even the most complex medical components.
Grand Reception
5:00 pm - 6:30 pm
Day 2: Thursday, July 9
Module 4: Specific Applications (Medical, Aerospace, Automotive, etc)
9:00 am - 9:30 am
Aqueous Cleaning of Complex Surfaces
Speakers: Mike Valenti |Hubbard-Hall
The physical size and complex geometry of parts—including sharp angles, blind holes, and deep recesses—present significant hurdles in aqueous cleaning. These features often trap soils and impede solution transfer, leading to oil "bleed-out" that contaminates downstream tanks and causes costly production downtime.
This session explores how the strategic combination of chemistry, specialized equipment, and process best practices can eliminate these entrapment issues. Attendees will learn how to optimize rinsing and solution exchange to ensure high part quality and maintain line stability, even with the most challenging component designs.
9:30 am - 10:00 am
Drive to Zero - Working to Eliminate TCE usage in cleaning applications
Speaker: Jason Marshall| Toxics Use Reduction Institute
As the EPA enacts and proposes bans on TCE and other halogenated solvents, many companies must quickly find safer, compliant cleaning alternatives. This presentation highlights how the Toxics Use Reduction Institute (TURI) is helping manufacturers navigate this transition through state-of-the-art vacuum vapor degreasing research. We will discuss process-specific testing opportunities—supported by EPA and BIL funding—that identify optimum cleaning conditions while saving companies significant time and effort. A recent success case study will be presented to illustrate a practical, high-reliability path away from banned solvent applications.
10:00 am - 10:30 am
Improving Surface Cleanliness Through Process Control and Handling Practices
Speaker: John Kane| Wyvern Industrial Technology
Surface cleanliness is critical to the success of painting, bonding, and welding, where even minor particulate or filmic contamination can cause costly product failures. This presentation explores how surface condition directly influences part performance and reviews practical methods for assessing cleanliness during the manufacturing process. We will discuss strategies for optimizing part handling and production workflows to reduce contamination early in the value chain. Attendees will receive practical guidance on measurement techniques and process improvements designed to enhance stability and eliminate cleanliness-related defects.
Networking Break
10:30 am - 11:00 am
11:00 am - 11:30 am
Dense Phase CO2 Cleaning and Extraction Applications as Alternatives to Traditional Technologies
Speaker: Nelson Sorbo| Cool Clean Technologies LLC
Dense phase Carbon Dioxide processes—including Supercritical (SCCO2) and Liquid (LCO2) states—have long served as powerful alternatives for challenging cleaning and extraction applications. This session reviews CO2 fundamentals, such as density and solubility, and discusses how modifiers can further enhance process effectiveness. We will compare SCCO2 and LCO2 technologies across a wide range of industries, from aerospace and medical sterilization to firefighter gear cleaning and essential oil extraction. Attendees will gain a clear understanding of equipment configurations, operating cost factors, and the specific capabilities and limitations of these sustainable technologies.
11:30 am - 12:00 pm
Residual Gas Analysis (RGA) Explained in Simple Words
Speaker: Marcel Klessen | TREAMS GmbH
As high-purity applications face stricter standards, Residual Gas Analysis (RGA) is increasingly required for component cleanliness testing. While vacuum systems are often perceived as complex, this presentation dispels common concerns by explaining key RGA functionalities, applications, and capabilities. We will break down essential terminology and prerequisites for successful implementation, helping you understand how to efficiently integrate this vital testing process into your operations.
12:00 pm - 12:30 pm
Next-Generation Cleaning Technologies Transforming MRO & Remanufacturing Processes
Speaker: Fernando Rueda | KYZEN CORPORATION
Discover how cutting-edge cleaning technologies are revolutionizing the MRO & Remanufacturing processes by improving efficiency, sustainability, and part quality. As these industries face increasing demands for precision, reliability, and environmental responsibility, next-generation cleaning solutions are emerging as critical enablers of transformation.
This session will explore emerging solutions that are setting new industry standards for cleanliness and performance helping remanufacturing and aircraft maintenance operations restore complex components while reducing chemical usage, energy consumption, and waste. Attendees will gain insight into how these technologies reshape operational workflows, enhance product consistency, and support circular manufacturing models that align with global sustainability goals.
Lunch and Exhibits
12:30 pm - 1:30 pm
Module 5: Technical Cleanliness and Verification
1:30 pm - 2:00 pm
Demystify Laboratory Testing
Speakers: Ed and Barbara Kanegsberg |BFK Solutions LLC
While laboratory analysis can confirm that a part is "clean enough," the wrong testing approach can lead to costly confusion or a false sense of security. This session provides manufacturers with the practical knowledge needed to work effectively with analytical labs. We will compare direct-on-part testing versus residue extraction and discuss the roles of chromatography and various detection methods. A special focus will be placed on particle and Non-Volatile Residue (NVR) determination for high-value industries like medical, aerospace, and defense, demonstrating how specific protocols influence the validity and utility of your results.
2:00 pm - 2:30 pm
Surface Analysis Methods for Residues: SEM/EDS, XPS, TOF-SIMS, FTIR, GCMS, Raman, and PiFM
Speaker: Scott Bauman| CovalentConnect
Surface residues—organic, inorganic, or hybrid—are often the root cause of failure in advanced materials and devices. Identifying and quantifying these residues requires a deliberate selection of analytical techniques, each with distinct strengths and information depths.
This talk provides a practical framework for selecting the appropriate method, reviewing commonly used tools such as SEM/EDS, XPS, TOF-SIMS, FTIR, and Raman spectroscopy. We will examine spatial resolution, chemical sensitivity, and quantification capabilities through representative case studies. By highlighting common pitfalls like contamination artifacts and surface sensitivity misinterpretations, this session equips engineers with a multi-technique approach to resolving complex residue problems in R&D and manufacturing.
2:30 pm - 3:00 pm
Seamless Cleanliness Inspection
Speaker: Dr. Alexander Blättermann | Fraunhofer Institute for Physical Measurement Techniques IPM
While many state-of-the-art methods detect organic contamination in a single spot, they often fail to provide a representative view of an entire part—especially across complex geometries like flanges or grooves. This session presents an imaging approach that combines laser-induced fluorescence with high-speed scanning to capture the "contamination landscape" of an entire surface.
By detecting residues of lubricants, release agents, and fingerprints at sensitivities down to 0.1 mg/sqft, this technology creates high-resolution maps at speeds exceeding one million measurements per second. Attendees will learn how integrating this data-driven inspection into production lines can provide seamless quality assurance, reduce rejects, and improve overall product safety.
Networking Break
3:00 pm - 3:30 pm
3:30 pm - 4:00 pm
High Purity: Current Challenges in the Process Chain
Speaker: Michael Flaemmich | VACOM Montana
In industries like semiconductor and aerospace, even microscopic contamination can lead to catastrophic failure. Unlike traditional cleaning, high-purity cleaning isn't about removing bulk oils or chips; it’s about eliminating the slightest residual traces and preserving that surface throughout the entire process chain.
This talk highlights the unique challenges of maintaining ISO-certified cleanliness and introduces VACOM’s approach to high-purity concepts. Attendees will gain insights into the specific machines and processes used at VACOM’s new US facility, exploring how to overcome current bottlenecks in the high-purity production cycle.
4:00 pm - 4:30 pm
Cleanliness Verification with changing Technologies
Speaker: Markus Roessler | Glaeser Inc.
When components must meet strict particle limits, the extraction method used for measurement must be repeatable and free from cross-contamination. This session covers the state-of-the-art approach to extraction, filtration, and gravimetry, with a specific focus on the updated VDA 19.1 and ISO 16232 standards.
This presentation will discuss the unique challenges posed by e-mobility and autonomous driving systems, including components that cannot be inspected via traditional liquid extraction. Attendees will gain insights into current automotive requirements and upcoming cleanliness standards for the medical and aerospace sectors, ensuring their analysis protocols meet evolving global expectations.
4:30 pm - 5:00 pm
